Milling Solid Lumber
We purchase solid core lumber from certified renewable forests. From this we mill our door components. The lumber is cut from solid planks and kiln dried to ensure low moisture content. We use no vaneers, so we use no glues which adds moisture to the interior of doors.
Milling Door Components
Once milled, the door components are manufactured to exacting standards. Our mortise and tennon joints are 99.999% error free. This reflects our commitment to our heritage to work with the age old processes employed when we started.
Assembling Door Components
The door components are glued together using heat treated glues and pressurized to ensure a tight fit in the mortisse and tenon joints. The doors are again kiln dried to ensure all moisture is removed from the glues used during this process.
Hand Sanding Finished Doors
After being run through a finish sander, we hand sand every door with 400 grit paper to ensure the finest finish. By finishing our doors this way, we make sure that when the door is finish sanded the surface is ready for final finish coat of varnish.
Applying Glue and Silicone to Glass Panel in Door
We use a low moisture glue to seat the glass panels in the finished doors. Additionally we seal our doors with high-grade silicone to prevent air seapage. Most importantly, we clean our doors and present a finished product of uncompromised quality.
Final Door Assembly
Once the glass panel is seated, the final door moulding is applied. Again we apply a layer of silicone, low-moisture glue and adhere the moulding with finishing nails. Any overage of silicone or glue is cleaned to exacting standards.
Packaging the Door
Every door is packaged in plastic, with door corner protectors, and foam to level the surface with the box. Our boxes are marked with the door style and is heavy guage to ensure maximum protection from the elements.
Crating and Shipping
With our minimum order of five doors, we ship our doors common carrier in wood crates. The crates are designed to protect the glass by placing them vertical. We back our shipping practices with a money back guarantee at time of arrival.










